About INCA Molded Products

Inca Molded Products Makes Its Mark in Rotational Molding History

Inca Molded Products Inc., located in a 60,000 square-foot manufacturing facility, in Nashville, Tennessee, pioneered the plastic fuel tank industry when its engineering team designed, developed, tested, manufactured and marketed of the first permanently installed cross-linked polyethylene fuel tank in the marine industry.

Its history began in the mid 1970s when its founder was the plant manager for a plastics company in Nashville. In 1979, Inca Molded Products Inc. was founded with its management and engineering team building on that expertise to pursue the marine fuel tank market. As a result, Inca has become one of the largest suppliers in North America of rotationally molded plastic fuel tanks, as well as a supplier of other custom plastic products.

Supported by a team of dedicated employees, the company’s culture is driven by continuous improvement of company systems; manufacturing safe, reliable products and services; and making Inca a great place for its employees to work. A highly qualified team of mechanical, industrial and process engineers ensures design and production of each product to client specifications.

To learn about the ways the Inca Molded Products team can help develop your product to become a mark in rotational molding history, please call 800-361-7313.

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ADVANTAGES OF INCA’S EXPERTISE
ADVANTAGES OF ROTATIONAL MOLDING
PRODUCT ASSEMBLY
TOOLING SERVICES

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ADVANTAGES OF INCA’S EXPERTISE

The customer manufacturing a product through Inca Molded Products benefits from many company strengths:


INCA-expertise• Developed well-established manufacturing practices and processes, ensuring thorough curing and a high quality, consistent end product

• Large enough to satisfy the production needs of many projects, yet still able to provide smaller production runs when needed.
• Focused on attentive customer service.
• Established the longest marine fuel tank industry experience with the use of crosslink polyethylene resins.
• Proven track record in manufacturing safe, reliable plastic fuel tanks meeting stringent government and industry standards.
• Inca provides a highly qualified team of mechanical, industrial and process engineers to ensure production of each product to client specifications from design through product assembly. Important engineering tools include Solid Works and 3D Solid Modeling.
• In-house tooling capabilities minimize any downtime and ensure completion of client projects without delays from outsourcing.
• Inca’s facilities are all under one roof—in 60,000 square feet
• Inca’s ongoing support and involvement on committees and boards of associations, such as the Association of Rotational Molders, National Marine Manufacturers Association and the American Boat and Yacht Council, has given Inca specific insight and knowledge into new technology, regulations and future opportunities that benefit the manufacturing of our customers’ products.
• Leader in developing new materials in conjunction with chemical companies to meet EPA standards and create new product applications.

Quality Control

Inca provides its customers with the expertise, attention to detail and quality control measures that guarantee you an excellent product. A highly qualified team of mechanical, industrial and process engineers ensures production of each product to client specifications. Each product must pass several quality inspections before it is allowed to be shipped.

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PRODUCT ASSEMBLY

Testing

Inca’s marine products are subjected to these rigid quality safety and testing requirements:

INCA-assembly• Mechanical strength, slosh, pressure and leak tests
• Stringent U.S. Coast Guard fire test
• Three separate visual inspections, including a light table inspection
• 100% (3 psi) pressure check on all tanks
• All marine fuel tanks are manufactured to meet standards of
– American Boat and Yacht Council (ABYC)
– National Marine Manufacturers Association (NMMA)
– U.S. Coast Guard

Facility

The manufacturing plant operates five rotomolding machines in a 60,000 square-foot facility. The company’s capabilities range from small custom orders manufactured to engineering specifications, to high quantity run requirements for designs of all types. The manufacturing facility is located at 6400 Louisiana Ave., Nashville, TN 37209, and easily handles projects and shipments throughout the Southeast.

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TOOLING SERVICES

INCA-toolingInca’s Tooling Department allows flexibility and ability to make quick modifications to meet your production schedules. The Inca team is able to maintain and make most repairs and modifications in-house to fabricated molds. This ability significantly reduces downtime and increases Inca’s manufacturing productivity.

When your production requirements have been completed, the mold is sent to the mold shop for routine maintenance inspection. The mold is cleaned, and any minor repairs are performed at that time. Proper maintenance helps increase the life span of the mold and promotes production of high quality parts run after run.

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